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Thread: I finally upgraded to a 7427 pcm, have some comments and questions

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  1. #1
    Fuel Injected! pmkls1's Avatar
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    I finally upgraded to a 7427 pcm, have some comments and questions

    I swapped out the malfunctioning 8746 ecm in my 89 firebird formula (TBI on late '90's vortec 350 long block and TH700R4 trans)for a 7427 pcm last week finally and have run into a few situations that I wanted to comment on and/or ask questions about. First, I wanted to say that the actual swapping of the pins over to the new connectors was far easier than I expected. It did take a while, but I took my time and this was after putting in about 12 hours at work. I did want to note that I wired one circuit differently than how it was shown on the pin conversion chart. Instead of just moving pin C16 from the old ecm over to pin E13 on the 427, I took the brake switch input going to the TCC on the trans and routed it to pin E13 on the 427 pcm as it would normally be wired. I then simply ran an ignition hot wire to the TCC circuit on the trans connector. Since the TCC is unlocked by the ecm whenever you lift off of the throttle, this really isn't necessary. I had to wire-up the trans after I bought the car as it was originally a manual and was converted to an auto by someone that either didn't know how to or care to wire the trans so that the TCC would operate. I left the trans wiring fairly easily accessible so making the changes weren't difficult.

    My first impressions were that the 427 conversion was definitely worth the time and relatively low cost. All driveability aspects are significantly better than the old 746 ecm could deliver. The amount of information available in the datastream makes tuning and monitoring much easier not to mention the datastream is so much faster. The amount of information regarding tuning and the amount of parameters that you can modify also make tuning much easier. I am still having a time finding the "sweet spot" regarding the ignition timing tables, but this morning I loaded the timing map from fast355's bjyl 350 tbi 700r4 bin and it appeared to be pretty good all the way around.

    Before I ask a question I will describe my problem and then attempt a solution for the drive home and post the results. I installed the correct 4k knock sensor for the application. I went by the gm parts catalog for a 95 c/k 1500 5.7 vin k with auto trans and used a brand new delco sensor. My problem is that I am getting tons of bogus knock counts beginning right when I crank the engine. I bypassed the esc module by butting the black and white wires together near the module. I have used 2 different pcms and memcals with absolutely no difference. It will register between 200-500 knock counts while cranking to start. From there it will randomly register 25,50,100, or more counts at a time. I know the counts are bogus most of the time because of the counts it registers during startup and it will also register counts while idling. One possible cause I am considering and am going to eliminate is that the sensor wiring runs through the harness across the rear of the engine very close to the distributor and plug wires. I am using universal cut to fit accel spiral core wires and believe that I have some arcing at the cap due to the stainless conductor being pulled through the boots during assembly. My theory is that the wiring is picking up rfi and the pcm is interpreting that as a knock signal. I have a spare set of terminals and boots that I am going to install along with a new cap and rotor, but not tonight as I don't have time. But, I am going to fix the sensor wiring so that it runs straight through the main harness to the pcm and eliminating the loop that passes by the distributor. I was planning on doing that anyway, but was in a hurry to get the car running when I did the swap.

    Gotta run for now, but more to come..........

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    Fuel Injected! pmkls1's Avatar
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    Ok, so I fixed the knock sensor wire to route it directly from the sensor through the harness and to the pcm. Unfortunately it had no effect on the bogus knock counts while cranking. So if anyone has any suggestions I'm all ears. While rerouting the knock sensor wire I also was able to verify the resistance of the sensor and it came in right at 3998k ohms. I am stumped again on this one. The ONLY mechanical difference that I know of between the L31 and L05 that would affect mechanical engine noises would be the change to roller lifters on the L31 and I have never heard of that having an impact on knock sensor readings. I do know of other factors that affect knock sensor readings like roller rockers i.e. LT4 hotcam upgrade and the LT4 knock module that filters out the noise that the rockers generate. Just as I am typing this post I remembered that I used the GM Performance Parts heavy duty single roller timing chain and wonder if it is possible that it could be the culprit ? There is no reason to suspect excessive engine noise due to wear etc... as there is no audible noise from the engine as observed in the shop at idle and revving both with and without a load.

    As far as all other factors of the upgrade go I am very pleased. But I do have a rather fundamental question that I have been wanting to ask regarding tuning in general. How does everyone that does not possess an emulator swap chips in their ecm ? I unplug the ecm every chip change which I find to be an arduous task that I also feel to be rather hard on the terminals in the connectors. The only other way I know would be disconnecting the battery which is even more inconveniencing since you lose your clock setting and radio presets. Anyhow, I need to head to bed. I will try to make an effort to post a bin and datalog tomorrow for anyone that wants to examine.

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    Fuel Injected! pmkls1's Avatar
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    Ok, so I couldn't rest until I verified that the chain kit that I used contains all of the same part numbers that the service catalog lists for the L31 in heavy duty applications and the knock sensors are the same for both regular and heavy duty. The only thing that could be different would be the knock module which I will look up tomorrow, but doubt it is different. So, that brings me back to square one....................

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    Super Moderator Six_Shooter's Avatar
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    You did bypass the ESC, correct?

    The '7427 has the knock sensor connect directly to the PCM.

    I don't remove power from the ECM, or unplug it when I swap EPROMs, never had an issue.

    In a friends car, I do use a remote socket from Moates (Chip Extender 1.0), and just swap EPROMs using that and a ZIF socket. I tune his car using an Ostrich though.
    The man who says something is impossible, is usually interrupted by the man doing it.

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    Super Moderator dave w's Avatar
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    I've used the Moates.net G1 memory adapter with a ZIF socket http://www.moates.net/gp1-package-gm...h-2-chips.html to make chip swapping easy. I've even swapped chips out and into the ZIF socket when the was battery connected, with the ignition switch off! I can't recommend swapping chips with the battery connected, so maybe I've been lucky a few dozen times.

    I've also seen bogus knock counts after swapping to a '427 PCM. I think the knock module in the Memcal could be the problem? In a couple instances, I've swapped Memcals and the bogus knock counts were cured. In a couple instances, I simply disabled the knock sensor in the PROM programming.

    dave w

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    Fuel Injected! pmkls1's Avatar
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    I bypassed the esc module and also rerouted the knock sensor wire so that it runs directly to the pcm instead of simply cutting the wires at the esc module and butting them together which I did do initially to save time. I also tried a different memcal and pcm with no change at all. As far as chip swapping goes, I had trouble with the 8746 and also a nissan 240sx that I used to own if I changed chips without removing battery power. In both it seemed that I could get away with 1 or 2 swaps and then they would exhibit some very bizarre behavior. I haven't attempted to swap chips with the 427 without unplugging it yet. I have the moates adapter for memcals but I primarily use a memcal that I soldered a 27sf512 in place of the original chip.

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    Super Moderator Six_Shooter's Avatar
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    You could pull the PCM fuse, or if you're really that worried about it, you could install a switch or N.C. momentary button in place of the main power into the PCM that you switch off when ever you need to.
    The man who says something is impossible, is usually interrupted by the man doing it.

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    Fuel Injected! pmkls1's Avatar
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    Quote Originally Posted by dave w View Post
    I've used the Moates.net G1 memory adapter with a ZIF socket http://www.moates.net/gp1-package-gm...h-2-chips.html to make chip swapping easy. I've even swapped chips out and into the ZIF socket when the was battery connected, with the ignition switch off! I can't recommend swapping chips with the battery connected, so maybe I've been lucky a few dozen times.

    I've also seen bogus knock counts after swapping to a '427 PCM. I think the knock module in the Memcal could be the problem? In a couple instances, I've swapped Memcals and the bogus knock counts were cured. In a couple instances, I simply disabled the knock sensor in the PROM programming.

    dave w
    Regarding the G1 adapter and ZIF sockets, I do have that exact adapter as I stated in my earlier reply. I have always used ZIF sockets for chipping ecms with the exception of the modified memcal I made for this project and buy all of my hardware from moates.net (product plug ! lol).

    I also have disabled the knock sensor flag in this pcm once as I didn't get the correct knock sensor until a day after the install and the pcm didn't like the 100k ohm knock sensor already in the car. I also backed the pin out of the pcm connector until I installed the correct sensor. What I did find odd was that the pcm would still register knock counts with the 100k ohm sensor plugged in even with the knock sensor code set (I always forget if it's 42 or 43 because the other code is the est/bypass code that sets when setting distributor timing). My concern with disabling the ks is detonation that I cannot hear as the combination of the very open intake and accompanying noise and the exhaust make it hard to hear any pinging at wot. I may disable the ks for now and back off of the timing a little until I find a solution.

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    Fuel Injected! pmkls1's Avatar
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    Another issue that I have noticed is that I cannot get the pcm to operate the ccp solenoid for some reason and I thought that I had checked and set all of the ccp parameters in the bin. I have already verified the circuit integrity and solenoid operation. The old ecm quit commanding the solenoid when it started taking a dump so I temporarily wired the solenoid so that it activated with the ignition on and it was working when I did the swap. I had seen somewhere in either this or another forum a few posts regarding the ccp operation when installing a 427 pcm, but forget the details. I am going to double check everything before I burn my next chip and see if I can find the cause.

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