Well I was headed camping last weekend, and was going to take the Truck with the 4wheeler in the back, so I decided to do the brakes on it. Well a simple brake job turned into replacing the rotors (pressed on the hubs), then that turned into getting a new hub because of a spun bearing race, but no one had one local, so I went to pull and save, and got two good ones with rotors from a '78. Well from the '74 to '78 they changed the inner bearing size on the Dana 44, so those wouldn't work. I ended up peening the old bore and put the new bearings in just to get by for the weekend. Put it all together and one caliper wouldn't retract completely, so another trip to town Friday (day we are leaving) to get a caliper, got it all together everything topped off, loaded, decide to take it down the road to make sure everything works right. Pull out of the driveway onto the highway and when the trans shifts to second...........nothing, then it grabs but doesn't hold well. Third seems better. But making a strange rattling sound in second and third.
Finally pulled the pan yesterday and it seems that the intermediate roller clutch has come from together. I was thinking of swapping the th350 for a th400, but I don't think I want to do that swap and then do another one when I decide to go to a 4L80E. So I think I will just rebuild the th350 again, but I am going to soften up the 1->2 shift a little, it was pretty brutal at half throttle or more. I thought I read that someone on here was a transmission guy, so here is my question.....Is there a stronger aftermarket intermediate sprag for the th350. If no suggestions I will call Jake on Monday and talk to him, that is who I got the rebuild kit from last time. http://www.jakesperformance.com/
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