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Thread: 1996 LT1 to 12200411 PCM conversion help

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  1. #1
    Fuel Injected!
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    Cool

    Okay,Just wanted to bring everyone up to speed on what I have been doing to my ‘96 Trans Am LT1 0411 PCM conversion I’ve been Collaborating with Carl (“Intech”) to get my project working. Just so everyone knows, I have “TunerPro RT” For tuning, and I have my bench tuning harness/LSDroid and the OBDLink MX+ that I have been using thus far.
    I am using an “OTC Genesis” Scan tool to read whats going on with my car(I don't have an ALDL cable for my laptop, so I’m using what I have.

    I’m attaching my Bin file for everyone to review, and suggest any changes that you feel will help me get this beast dialed in. The engine is stock (for right now) I am getting ready to drop a 383 LT1 Stroker in it. The new engine has right at 11.5 to 1 compression, the LT4 “Hot Cam” and ported stock heads with1.6 Ratio rockers. Comp valve-springs/retainers/push rods.Scat cast steel crank, Scat pro comp rods and all ARP
    hardware. I have deleted all the emissions, rear O2’s, evap etc.....I have updated the MAF to the newer “Truck Maf” and conversion table. I will post my last set of readings taken ( before I found an injector stuck open) that has since been fixed.
    The car Idles kinda rough, but still idles. It has a little off idle stumble, and probably needs more advance. One code I got after I got it running was from the cam position sensor fault ( there isn’t a cam sensor on my engine) I’ll have to turn that off in the tune. Basically, this engine is running like a 2001 Vortec L31 350 without a distributor. Batch fire fuel injection -vs. Sequential fire. Same ignition coil/module same firing order, only using the opti spark distributor as a cap and rotor.
    no opti electronics being used. It is using the crankshaft position sensor and reluctor to fire the engine.

    Here’s my readings that were taken most recently:


    RPM’s. 2443
    IAT. 75F
    Spark. 35deg
    IAC position 209cnt
    Baro press. 17.65 inhg
    CMP retard. -28deg.
    Desired IAC airflow
    18 g/s
    Desired idle speed 825 rpms
    ECT- 109F
    Engine load 82%
    Fuel Trim cell 21
    Fuel trim learn disabled
    H02S bank 1sensor 1v
    456Mv
    HO2S bank 1sensor 2v
    447Mv
    HO2S bank 2sensor 2v
    443Mv
    HO2S bank 2sensor 1v
    464Mv
    Ign. 1 signalv 13.5v
    Knock retard 0 deg
    Ltft bank 1 0.0%
    Ltft bank2 0.0%
    Loop status open
    MAF sensor 25.51 g/s
    Map sensor 7.38 inhg
    Map sensor Volts .77v
    Stft bank 1 0.0%
    Stft bank 2 0.0%
    TP sensor volts. .22v
    MAF Sensor hertz 3236.8 hz

    My .Bin file :

    Please feel free to suggest what I need to make this beast run better.
    Probably more like the stock LT1 spark and fuel tables.
    Thanks!
    Ben Smith
    Attached Files Attached Files
    Last edited by Snipescastle2; 09-19-2020 at 06:31 PM. Reason: Changes
    “He who lives by the Sword, gets Shot by those who don’t”

  2. #2
    Super Moderator dave w's Avatar
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    Thank you for the progress update, especially the psted .bin file. What would be helpful for me and several other members interested your LT1 / 0411 project would be to post the original .bin file you started with. Several members, including myself, have the "expensive" software to compare the original .bin vs. the 0411_LT1 .bin. Just looking at modified .bin file is not very helpful, but comparing the .bin files shows what parameters were changed and MOST IMPORTANTLY how much of a change!

    dave w

  3. #3
    Fuel Injected!
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    Hello everyone,
    Here is the starting .bin and .cal(TC) we began with. I was thinking it would be great to make this a group project so the next guy would have an even better starting point. Unfortunately my time is very limited to help :( I will try to have an updated .bin file tonight for Ben(Snipescastle2) to try after dinner. Them snipes are good eatin
    Attached Files Attached Files
    Last edited by In-Tech; 09-20-2020 at 01:48 AM.
    -Carl

  4. #4
    Fuel Injected!
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    Carl,
    Most of the “Snipes” I’m referring to, are “Hole Snipes” as in NAVY engineering folks��
    I appreciate all the help thus far! The hard part is behind me, now to dial this puppy in!!!
    Have a great evening!
    Ben Smith
    “He who lives by the Sword, gets Shot by those who don’t”

  5. #5
    Fuel Injected!
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    Here it is with the cam sensor fault corrected, sorry about that. We gotta see what this thing is doing when you get a chance to do some logging.
    Attached Files Attached Files
    -Carl

  6. #6
    Super Moderator dave w's Avatar
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    Attached are compare differences:
    Source File: 0411 LT1 OS12208322 Files\01ExpressVan3500_L31_4l80E.cal
    Compare File: 0411 LT1 OS12208322 Files\0411_Lt1_OS12208322_B.bin

    dave w
    Attached Files Attached Files

  7. #7
    Fuel Injected!
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    Cool LT1 0411 tuning quest continues.....

    Hello everyone! I’m still trying to wrap my head around this project,
    it feels more like I’m getting “Wrapped around the axle” I’m reading more
    about spark tables and advancing/retarding the timing according to
    map-vs.rpm’s-vs.temp, etc. I found an online calculator that helps you
    start initial spark tables, perhaps one of you guy’s can look this over and
    see if it comes close. It’s from a site that uses “microSquirt” efi.
    It ask’s specifics like:

    http://www.useasydocs.com/theory/spktable.htm

    Cylinder Bore: inches millimeters
    Combustion Chamber Type: open chamber - little or no quench 2-valve closed chamber w/ optimized quench 3 or 4 valve engines, w/ swirl&tumble
    Fuel: regular (87 octane) mid-grade (91 or 92 octane) premium (94+ octane) E85
    Compression Ratio: < 9.0:1 9.1:1 to 10.0:1 10.1:1 to 11.5:1 > 11.6:1
    Idle Vacuum: in·Hg
    Maximum boost level:
    (0 for naturally aspirated,
    max. boost (psi) for turbo/supercharged)
    psi
    (21 psi maximum)
    Maximum RPM: RPM
    Idle RPM: RPM
    Spark advance table dimensions: 8×8 12×12 16×16 24×24 MS-I uses 8×8 tables;
    MS-II, MicroSquirt, and the Sequencer use 12×12 tables.


    if anyone has a different calculator or spreadsheets that can help us “Noobies” Please share,
    I really want to understand the flow of how everything works together.
    thanks again!
    have a great day!
    Ben Smith
    “He who lives by the Sword, gets Shot by those who don’t”

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