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Thread: Vortec EGR System?

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  1. #1
    Fuel Injected! pmkls1's Avatar
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    Well Mark, I may be a little late chiming in here, but I just happen to be resealing the intake on my grandfather-in-law's '99 suburban. I snapped some pics of the bare intake to illustrate what I believe may possibly be the issue. The particular truck that I'm working on is a 1999 Chevy C2500 Suburban with an L31 5.7 (obviously) and a 4L80E. Mechanically, the '96-'02 L30 and L31 intakes are essentially identical AFAIK. Anyway, I've got a couple things to do and then I'll upload my pics to the computer and post them with a few notes showing the passages and such.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

  2. #2
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    There are some small EVAP differnces between the 96-97 and 98+ intakes, but the 305 and 350 intakes are NOT differnt.

    peace
    Hog

  3. #3
    Fuel Injected! pmkls1's Avatar
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    Alright, the first pic is of an assembled manifold with a few things pointed out for anyone not familiar with the layout.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

  4. #4
    Fuel Injected! pmkls1's Avatar
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    The next pic is of a bare intake in the same orientation.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

  5. #5
    Fuel Injected! pmkls1's Avatar
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    Sorry for having to post one pic per post, but I'm having problems with posting. This next pic is a close-up with the EGR passages pointed out.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

  6. #6
    Fuel Injected! pmkls1's Avatar
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    This next pic illustrates the difference in distance that the EGR gasses have to travel to reach the runners. The bank 1 ports in the pic are for cylinders 1 & 3 and the bank 2 ports are for cylinders 2 & 4.
    Last edited by pmkls1; 05-31-2013 at 05:06 PM.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

  7. #7
    Fuel Injected! pmkls1's Avatar
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    The next few pics show the throttle body and the air diverter on the throttle blade as well as the underside of the upper plenum.
    1999 GMC Sierra 1500 standard cab long bed 4.8 V8 2WD - A work in progress.
    2000 Grand Prix GT sedan 3800 - My new daily driver inherited from the wife via the insurance company totaling it out after a minor collision.
    2006 Grand Prix GT sedan 3800 Supercharged - The wife's new grocery getter.

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