Again, sorry for such long times between posts/updates. Just been really busy between work, life, and other projects.

The alternator was mentioned a couple times in this thread. I had been having a random issue with it off and on for a couple months before the running issue started happening.
I would randomly smell burning rubber. The alt was still charging, but it just seemed like it was taking so much force to spin it, the belt was slipping. Pulley was burnt looking.
Every time I took the belt loose and spun it, it spun freely.
I even took it off and completely disassembled it, cleaned everything and lubed the bushings. No change, it would still slip and burn the belts (this engine uses dual V belts for the alt and compressor).
I ended up putting new belts on it with no change.

Finally I got fed up after working on it trying to find my issue and it decided to randomly do it and I got a face full of belt dust.
I bought a brand new (not reman) acdelco and put that on this past weekend.

No change in the running issue, but I have not had the belt slip yet. The voltage also recovers almost instantly when the radiator fan kicks on now, where before it took it a second.

While I was swapping out the alt, I had the battery disconnected, and I also saw a ground I had overlooked before. I checked and cleaned it. But no change. So all grounds have been checked and cleaned.

It is pretty much back to doing it constantly now. However it is a tiny bit different. It is so light at idle and driving down the driveway at no load, I almost did not think it was doing it. However as soon as I pulled out on the road and put it under a load, it is really noticeable.
When coming down the flat part of my driveway in 2nd gear, it is almost not noticeable, but as I start up the hill to my house, it starts doing it harder.
So it seems to misfire harder the more of a load it is under.

Lets go back to the topic of the distributor pickup. It was mentioned to change out the pickup AND the distributor shaft (with the reluctor wheel on it).
What was the reasoning behind that? It is just a toothed steel wheel is it not?
When I swapped to the 7 pin HEI distributor, I bought a aftermarket hei dist for the AMC engine, but it is made for a carb and had vac/mechanical advance. Strangely, the top is separate from the shaft/lower housing. I think it was so they could make the same top and lots of different shafts.
I bought a used complete 7 pin large cap distributor off ebay, and then chucked it up in my lathe and basically made a new top for the aftermarket distributor. The 7 pin module would not fit the aftermarket distributor and there was no way to make it fit (if you had saw it, you would know why).
Since the shafts were different lengths, I pressed the fuel injection reluctor wheel/rotor mount off the gm shaft and put it on the aftermarket amc shaft. I put a small tac weld to hold it in place.
Like mentioned in this thread, it has been flawless for years.
Can this reluctor actually go bad?



I am about ready to rip it all out and start completely over. However, if I was to do that, I would swap it over to a 12200411 ecu and get a brand new harness from a company that makes them for swapping LS engines into vehicles.
Strangely, the cam pos sensor would probably pretty easy. But the crank wheel and sensor will be the challenge. Mounting the coils on the valve covers should not be too hard either.